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Disaster Recovery as a Service in the Manufacturing Industry
Disaster Recovery as a Service in the Manufacturing Industry

Disaster Recovery as a Service in the Manufacturing Industry

  • Updated on February 2, 2025
  • /
  • 5 min read

Even long-established manufacturers have incorporated modern information technology into their operations. This means that they now have the same considerations as recognised high-tech industries. One of these considerations is disaster recovery (DR). With that in mind, here is a guide to Disaster Recovery as a Service (DRaaS) for manufacturing.

The unique risks in manufacturing industries

Here is an overview of just five of the main unique risks in manufacturing industries.

Industrial espionage – stealing proprietary designs, processes, or trade secrets.
Supply chain cyber risks through vulnerabilities in vendor or partner systems.
Unauthorized access to IoT-connected devices and machinery.
Malware infections compromising both IT and OT networks.
Denial-of-service (DoS) attacks disrupting production operations.
Manipulation of critical processes leading to faulty production or safety hazards.
Legacy system vulnerabilities due to outdated and unsupported software in OT environments.

DRaaS for industry-specific needs

One of the reasons why DRaaS has become popular is that it can be easily adapted to different industries. Here are7 features of DRaaS that enable it to fit industry-specific needs.

Customizable recovery plans allow specific tailoring for industry-critical applications and systems.
Scalable infrastructure adapts to varying data volumes and operational complexities across industries.
Multiple recovery options, including full-system recovery and granular file-level recovery, cater to different business needs.
Rapid recovery time objectives (RTOs) ensure timely restoration based on industry-specific uptime requirements.
Compliance support helps industries meet regulatory standards, like HIPAA for healthcare or PCI DSS for finance.
Data encryption and security features ensure data integrity and confidentiality, addressing industry security concerns.
Automated backups and testing provide proactive protection and verification of recovery readiness.

Benefits of DRaaS for manufacturers

There are numerous benefits of DRaaS for manufacturers. Here are five of the main ones.

Data protection: Automated backups and real-time replication protect critical production data, preventing data loss from disasters.
Cost efficiency: Avoids the need for expensive, on-premises disaster recovery infrastructure, using cloud resources to scale as needed.
Business continuity: Enables manufacturers to maintain operations despite disruptions, ensuring no significant impact on output.
Regulatory compliance: Helps manufacturers meet industry-specific standards and compliance requirements for data protection and recovery.
Flexibility: Adapts to changing manufacturing needs, offering scalable solutions for different production environments.

How DRaaS protects the manufacturing supply chain

DRaaS protects the manufacturing supply chain by ensuring that critical data, systems, and processes remain operational during disruptions.

Automated backups and real-time data replication safeguard supply chain information, reducing the risk of data loss. In the event of a disruption, DRaaS enables quick recovery, minimizing downtime and preventing delays in production and logistics.

By offering high availability and multi-site recovery, DRaaS ensures that supply chain operations can continue even if one location is compromised.

Additionally, DRaaS supports compliance with industry regulations. It therefore helps manufacturers to meet their data protection and continuity obligations. These are critical for supply chain resilience.

Key features of DRaaS for manufacturers

Here are 7 of the key features of DRaaS for manufacturers.

Automated backup: Ensures critical production data is regularly saved, minimizing the risk of data loss due to unforeseen disruptions in manufacturing operations.

Real-time data replication: Replicates data continuously, enabling manufacturers to recover current production data quickly without delays.

Granular recovery options: Allows selective recovery of specific manufacturing systems or files, making it easier to restore only affected areas instead of the entire system.

Scalable infrastructure: Adapts to changing production volumes and growing data needs, accommodating the dynamic nature of manufacturing operations.

High availability: Ensures minimal downtime for manufacturing systems, crucial for maintaining operational efficiency and avoiding costly production halts.

Multi-site recovery: Enables recovery from geographically dispersed locations, ensuring that regional disruptions do not affect the entire manufacturing network.

Integrated security: Protects sensitive manufacturing data during the recovery process, addressing industry-specific security concerns.

Best practices for implementing DRaaS in manufacturing

Following these 7 best practices for implementing DRaaS in manufacturing will help you to get the most out of DRaaS.

Assess critical systems: Identify key production systems and data to prioritize for backup and recovery.
Define recovery objectives: Set clear Recovery Time Objectives (RTO) and Recovery Point Objectives (RPO) to meet operational needs.
Take regular backups: Implement automated, frequent backups to ensure up-to-date data is available for recovery.
Test recovery plans: Regularly test disaster recovery plans to ensure they are effective and systems can be restored quickly.
Ensure scalability: Choose a DRaaS solution that can scale to accommodate changes in production and data volume.
Prioritize compliance management: Ensure the DRaaS solution meets industry-specific regulatory requirements.
Undertake employee training: Train staff on disaster recovery processes to ensure smooth execution in the event of an incident.

Case studies: DRaaS in manufacturing disaster recovery

Here are three case studies of DRaaS in manufacturing disaster recovery.

Automotive manufacturer: A leading automotive company implemented DRaaS to protect critical production systems after a cyberattack disrupted operations. DRaaS enabled rapid recovery of OT systems, minimizing downtime and preventing significant financial loss.

Electronics producer: After a severe natural disaster damaged data centers, a global electronics manufacturer relied on DRaaS for quick recovery. The solution restored vital systems and data in hours, allowing production to resume swiftly.

Food processing company: Following a ransomware attack, a food processing company adopted DRaaS to ensure business continuity. The service restored encrypted systems, preventing prolonged shutdowns and allowing timely product deliveries.

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